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How to Protect Crews When Workloads Surge

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6/3/2026

When a crew finally gets a clear window in summer, schedules tighten and more work gets pushed into fewer hours, often with the same or fewer people available to do it.

That shift impacts how risk shows up on the jobsite. Decisions happen faster, coordination gets harder and small gaps in planning or communication carry more weight.

As activity ramps up across the industry, everyday decisions become safety decisions. With June 1 kicking off National Safety Month, here's how to prepare for the busy season to keep jobs moving and crews safe.

  
    
             
        
          

As activity ramps up across the industry, everyday decisions become safety decisions.

       

BUILD STABILITY INTO THE PLAN BEFORE WORK STARTS

Peak-season risk doesn’t start in the field. It starts in the schedule.

Planning around best-case productivity or assuming crews will make up time later creates pressure that shows up as congestion, fatigue and missed steps once work begins. A 2025 highway-construction study published in Future Transportation found that schedules are more reliable when planners account for uncertainty and make deliberate choices about sequencing and resource allocation.

In practice, that means:

  • Plan to actual capacity. Build timelines around available crews, not overtime or assumed gains.
  • Reduce jobsite congestion. Sequence work so trades aren’t competing for the same space.
  • Set limits on extended shifts. Longer days shouldn’t mean undefined end times.
  • Rotate demanding work. Avoid relying on the same workers for the heaviest tasks.
  • Plan labor support in advance. Treat supplemental workers as part of the schedule.

Well-built schedules help pressure from compounding once work is underway.

MANAGE RISK IN REAL TIME AS THE DAY EVOLVES

Even well-built schedules shift once work begins. Crews adjust, timelines compress and decisions happen faster as the day progresses.

Supervisors who stay ahead of risk aren’t reacting to incidents; they’re watching for early signs that performance is slipping. Fatigue tied to extended or irregular schedules reduces attention, reaction time and impairs judgment, according to the National Institute for Occupational Safety and Health (NIOSH).

How to manage risk:

  • Track fatigue as hours build. Performance declines aren’t always obvious until mistakes happen.
  • Pause when crews change mid-shift. New or borrowed workers increase the risk of missed steps without alignment.
  • Reset when plans shift. Don’t assume crews are aligned under pressure.
  • Use short check-ins. A quick huddle can surface issues before they escalate.

In construction, small errors carry weight. Falls alone account for nearly 40% of fatalities in the industry. Catching breakdowns early is what keeps them from turning into incidents.

REDUCE RISK WHEN USING TEMPORARY OR SURGE LABOR

Peak-season demand often requires contractors to bring in temporary, reassigned or short-term workers to keep work moving. These workers aren’t necessarily less skilled, but they are less familiar with the jobsite, the crew and how work actually gets done day to day.

A 2025 analysis of workers’ compensation claims found that 44% of construction claims come from first-year employees, highlighting how quickly risk increases when workers lack familiarity with site conditions and workflows.

Managing that risk isn’t about slowing work down; it’s about making sure added labor safely joins your regular workforce.

Tips for onboarding new workers:

  • Define roles before workers arrive. Avoid figuring it out in the field where confusion slows production.
  • Assign a clear point of contact. Temporary workers should know exactly who to go to instead of guessing.
  • Limit task complexity early. Start with clearly defined work before moving into more critical activities.
  • Standardize communication. Use consistent signals, terminology and expectations across crews.

Peak-season pressure isn’t a surprise for anyone in the industry, but how you manage it has a direct effect on safety—so start preparing now while you have time.

WHAT’S NEXT

This article is just the starting point. Throughout June, our Summer Safety Series will focus on what safety looks like in action across the industry.

  • Exploring how cameras are helping contractors spot safety concerns early with preventive coaching.
  • Reducing work injury claims and recovery time with near-site care and first aid programs.
  • Leadership’s role in fostering safer jobsites with focus and action.

June 1 marks the 30th year of National Safety Month. Visit the National Safety Council’s website for safety topics and resources to use throughout the month—and subscribe to the CONEXPO-CON/AGG 365 newsletter for our summer safety series.

PHOTO COURTESY CONEXPO-CON/AGG

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